Ingersoll Rand Marine Safety Devices 2XXX XXX9 XXX User Manual

2XXX-XXX9-XXX  
OPERATOR’S MANUAL  
RELEASED: 9-14-92  
INCLUDING: APPLICATION, LUBRICATION, INSTALLATION & SERVICE  
REVISED:  
5-25-10  
(REV. C)  
ECONOMAIR SERIES CYLINDERS  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT  
.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
Rated Pressure: 200 PSI (14 Bar) Maximum  
Temperature Ratings: 0_ to 180_ F (-18_ to 82_ C)  
MODEL DESCRIPTION CHART  
2X XX Ć X X X9 Ć XXX  
SERIESNO.  
STROKE LENGTH  
WHOLE INCHES  
00 = 0 in  
23 Ć Noncushioned  
24 Ć Cushioned, Both Ends  
28 Ć Magnetic Piston, Cushioned Both Ends  
FRACTIONS  
0 = None  
01 = 1 in  
02 = 2 in  
1 = 1/ 8 in  
2 = 1/ 4 in  
3 = 3/ 8 in  
4 = 1/ 2 in  
5 = 5/ 8 in  
6 = 3/ 4 in  
7 = 7/ 8 in  
BORE SIZE  
18 Ć 1Ć1/8 in  
15 Ć 1Ć1/2 in  
20 Ć 2 in  
25 Ć 2Ć1/2 in  
30 Ć 3 in  
40 Ć 4 in  
03 = 3 in  
04 = 4 in  
05 = 5 in  
06 = 6 in  
B B  
99 = 99 in  
CYLINDERTYPE  
OPTIONS  
09 Ć Standard Rod  
89 Ć 303 Stainless Steel Rod  
1 Ć Double Acting, Rear Tang  
5 Ć Double Acting, No Rear Tang  
2 Ć Double Acting, Double Rod  
PACKING  
0 Ć O" Ring, Nitrile  
2 Ć O" Ring, Low Friction  
3 Ć O" Ring, Viton  
4 Ć Lip, Nitrile  
5 Ć Lip, SelfĆLubricating  
6 Ć Lip, Viton  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET – BRYAN, OHIO 43506  
© 2010  
(800) 495-0276 FAX(800) 892-6276  
CCN 99518706  
 
PARTS LIST  
SERIES 23 CYLINDERS  
DOUBLE ACTING, SINGLE ROD END  
O" Ring n  
BarrelSeal n  
3
Reciprocating  
Assembly  
2
(see page 7)  
Rod Seal n  
BarrelSeal n  
Wiper n  
MODELS:  
23XX-X0X9-XXX  
23XX-X3X9-XXX  
5
3
1
4
PTFE  
MODELS: 23XX-1XX9-XXX  
O" Ring n  
3
BarrelSeal n  
2
MODELS:  
23XX-X2X9-XXX  
U" Cup (2) n  
k Moderately lubricate barrel I.D. and all seals  
with Shell Darina EP Grade #2 Grease.  
MODELS: 23XX-5XX9-XXX  
MODELS:  
23XX-X4X9-XXX  
23XX-X5X9-XXX  
23XX-X6X9-XXX  
n Included in Seal Kit (see page 7)  
PARTS LIST  
ITEM DESCRIPTION  
1 Head  
QTY 1Ć1/8"  
(1) 5002  
1Ć1/2"  
2"  
2Ć1/2"  
3"  
4"  
118308  
118319  
118330  
118340  
118350  
2 Cap (23XXĆ1)  
(1) 5003  
(1) 5058  
(2) 5012  
5105  
5158  
5112  
5205  
5258  
5212  
118334  
118337  
116750  
118344  
118347  
5312  
118354  
118357  
5412  
Cap (23XXĆ5)  
3 Feed Ring Wire  
4 Nut  
(1) Y12Ć106ĆC Y12Ć108ĆC Y12Ć110ĆC Y12Ć112ĆC Y12Ć112ĆC Y12Ć116ĆC  
(1) 5501ĆXXX 5608ĆXXX 5708ĆXXX 6008ĆXXX 5808ĆXXX 5908ĆXXX  
* 5 Barrel (23XXĆX0, 23XXĆX2, 23XXĆX3)  
Barrel (23XXĆX4, 23XXĆX5, 23XXĆX6)  
(1) 20866ĆXXX 20867ĆXXX 20868ĆXXX 20869ĆXXX 20870ĆXXX 20871ĆXXX  
* Specify Stroke Length  
Economair Cylinders  
3 OF 8  
 
PARTS LIST  
SERIES 23 CYLINDERS  
DOUBLE ACTING, DOUBLE ROD END  
O" Ring n  
Reciprocating  
Assembly  
(see page 7)  
Rod Seal n  
Wiper n  
Rod Seal n  
BarrelSeal n  
3
BarrelSeal n  
Wiper n  
MODELS:  
23XX-20X9-XXX  
23XX-23X9-XXX  
5
3
1
1
4
4
PTFE  
O" Ring n  
MODELS:  
23XX-22X9-XXX  
U" Cup (2) n  
k Moderately lubricate barrel I.D. and all seals  
with Shell Darina EP Grade #2 Grease.  
MODELS:  
23XX-24X9-XXX  
23XX-25X9-XXX  
23XX-26X9-XXX  
n Included in Seal Kit (see page 7)  
PARTS LIST  
ITEM DESCRIPTION  
1 Head  
QTY 1Ć1/8"  
(2) 5002  
1Ć1/2"  
2"  
2Ć1/2"  
3"  
4"  
118308  
118319  
118330  
118340  
118350  
3 Feed Ring Wire  
(2) 5012  
5112  
5212  
116750  
5312  
5412  
4 Nut  
(2) Y12Ć106ĆC Y12Ć108ĆC Y12Ć110ĆC Y12Ć112ĆC Y12Ć112ĆC Y12Ć116ĆC  
(1) 5501ĆXXX 5608ĆXXX 5708ĆXXX 6008ĆXXX 5808ĆXXX 5908ĆXXX  
* 5 Barrel (23XXĆ20, 23XXĆ22, 23XXĆ23)  
Barrel (23XXĆ24, 23XXĆ25, 23XXĆ26)  
(1) 20866ĆXXX 20867ĆXXX 20868ĆXXX 20869ĆXXX 20870ĆXXX 20871ĆXXX  
* Specify Stroke Length  
4 OF 8  
Economair Cylinders  
 
PARTS LIST  
SERIES 24 & 28 CYLINDERS  
DOUBLE ACTING, SINGLE ROD END  
O" Ring n  
BarrelSeal n  
3
2
MODELS:  
24XX-X0X9-XXX  
24XX-X3X9-XXX  
Reciprocating  
Assembly  
PTFE  
(see page 7)  
O" Ring n  
Rod Seal n  
BarrelSeal n  
Wiper n  
5
3
1
MODELS: 24XX-1XX9-XXX  
28XX-1XX9-XXX  
4
MODELS:  
24XX-X2X9-XXX  
U" Cup (2) n  
3
O" Ring n  
BarrelSeal n  
2
Cushion Screw Kit  
119315Ć1 (Nitrile)  
119315Ć2 (Viton)  
MODELS:  
24XX-X4X9-XXX  
24XX-X5X9-XXX  
24XX-X6X9-XXX  
U" Cup (2) n  
MODELS: 24XX-5XX9-XXX  
28XX-5XX9-XXX  
k Moderately lubricate barrel I.D., O.D. of cushion bosses  
and all seals with Shell Darina EP Grade #2 Grease.  
MODELS:  
28XX-X4X9-XXX  
28XX-X5X9-XXX  
n Included in Seal Kit (see page 7)  
PARTS LIST  
ITEM DESCRIPTION  
1 Head  
QTY 1Ć1/8"  
(1) 5052  
1Ć1/2"  
2"  
2Ć1/2"  
3"  
4"  
118309  
118320  
118331  
118341  
118351  
2 Cap (24XXĆ1, 28XXĆ1)  
Cap (24XXĆ5, 28XXĆ5)  
(1) 5053  
(1) 5059  
(2) 5012  
118312  
118315  
5112  
118323  
118326  
5212  
118335  
118338  
116750  
118345  
118348  
5312  
118355  
118358  
5412  
3 Feed Ring Wire  
4 Nut  
(1) Y12Ć106ĆC Y12Ć108ĆC Y12Ć110ĆC Y12Ć112ĆC Y12Ć112ĆC Y12Ć116ĆC  
(1) 5501ĆXXX 5601ĆXXX 5701ĆXXX 6001ĆXXX 5801ĆXXX 5901ĆXXX  
* 5 Barrel (24XXĆX0, 24XXĆX2, 24XXĆX3)  
Barrel (24XXĆX4, 24XXĆX5, 24XXĆX6, 28XXĆ)  
(1) 20866ĆXXX 20872ĆXXX 20873ĆXXX 20874ĆXXX 20875ĆXXX 20876ĆXXX  
* Specify Stroke Length  
Economair Cylinders  
5 OF 8  
 
PARTS LIST  
SERIES 24 & 28 CYLINDERS  
DOUBLE ACTING, DOUBLE ROD END  
O" Ring n  
MODELS:  
24XX-20X9-XXX  
24XX-23X9-XXX  
Reciprocating  
Assembly  
(see page 7)  
PTFE  
Rod Seal n  
Wiper n  
Rod Seal n  
BarrelSeal n  
O" Ring n  
BarrelSeal n  
Wiper n  
5
3
1
3
2
4
4
MODELS:  
24XX-22X9-XXX  
U" Cup (2) n  
O" Ring n  
Cushion Screw Kit  
119315Ć1 (Nitrile)  
119315Ć2 (Viton)  
MODELS:  
24XX-24X9-XXX  
24XX-25X9-XXX  
24XX-26X9-XXX  
U" Cup (2) n  
k Moderately lubricate barrel I.D., O.D. of cushion bosses  
and all seals with Shell Darina EP Grade #2 Grease.  
MODELS:  
28XX-24X9-XXX  
28XX-25X9-XXX  
n Included in Seal Kit (see page 7)  
PARTS LIST  
ITEM DESCRIPTION  
1 Head  
QTY 1Ć1/8"  
1Ć1/2"  
2"  
2Ć1/2"  
3"  
4"  
(1) 5052  
(1) 5052  
(2) 5012  
118309  
118320  
118331  
118341  
118351  
2 Cap  
118310  
5112  
118321  
5212  
118332  
116750  
118342  
5312  
118352  
5412  
3 Feed Ring Wire  
4 Nut  
(2) Y12Ć106ĆC Y12Ć108ĆC Y12Ć110ĆC Y12Ć112ĆC Y12Ć112ĆC Y12Ć116ĆC  
(1) 5501ĆXXX 5601ĆXXX 5701ĆXXX 6001ĆXXX 5801ĆXXX 5901ĆXXX  
* 5 Barrel (24XXĆ20, 24XXĆ22, 24XXĆ23)  
Barrel (24XXĆ24, 24XXĆ25, 24XXĆ26, 28XXĆ)  
(1) 20866ĆXXX 20872ĆXXX 20873ĆXXX 20874ĆXXX 20875ĆXXX 20876ĆXXX  
* Specify Stroke Length  
6 OF 8  
Economair Cylinders  
 
ECONOMAIR RECIPROCATING ASSEMBLY  
RA 2X XX Ć X X X Ć XXX  
SERIESNO.  
STROKE LENGTH  
23 Ć Noncushioned  
24 Ć Cushioned, Both Ends  
28 Ć Magnetic Piston, Cushioned Both Ends  
WHOLE INCHES  
00 = 0 in  
01 = 1 in  
FRACTIONS  
0 = None  
1 = 1/ 8 in  
2 = 1/ 4 in  
3 = 3/ 8 in  
4 = 1/ 2 in  
5 = 5/ 8 in  
6 = 3/ 4 in  
7 = 7/ 8 in  
02 = 2 in  
03 = 3 in  
04 = 4 in  
05 = 5 in  
06 = 6 in  
BORE SIZE  
18 Ć 1Ć1/8 in  
15 Ć 1Ć1/2 in  
20 Ć 2 in  
25 Ć 2Ć1/2 in  
30 Ć 3 in  
40 Ć 4 in  
B B  
99 = 99 in  
CYLINDERTYPE  
OPTIONS  
0 Ć Standard Rod  
8 Ć 303 Stainless Steel Rod  
1 Ć Double Acting (Cylinder Types 1 & 5)  
2 Ć Double Acting, Double Rod  
PACKING  
0 Ć O" Ring (Packings 0 & 3)  
2 Ć O" Ring, Low Friction  
4 Ć Lip (Packings 4, 5 & 6)  
NOTE: Reciprocating assembly is furnished assembled with all required components, less seals. It is recommended that new seal kits  
be used when replacing reciprocating assemblies. See below for Seal Kit requirements.  
Cushion Boss (If Required)  
Piston  
Cushion Boss (If Required)  
Piston Rod  
SEAL KITS  
RK 2X XX Ć X X  
SERIESNO.  
PACKING  
0 Ć O" Ring, Nitrile  
2 Ć O" Ring, Low Friction  
3 Ć O" Ring, Viton  
4 Ć Lip, Nitrile  
5 Ć Lip, SelfĆLubricating  
6 Ć Lip, Viton  
8 Ć Lip, Hydraulic  
23 Ć Noncushioned  
24 Ć Cushioned, Both Ends (Series 24 & 28)  
BORE SIZE  
18 Ć 1Ć1/8 in  
15 Ć 1Ć1/2 in  
20 Ć 2 in  
25 Ć 2Ć1/2 in  
30 Ć 3 in  
40 Ć 4 in  
CYLINDERTYPE  
1 Ć Double Acting (Cylinder Types 1 & 5)  
2 Ć Double Acting, Double Rod  
Economair Cylinders  
7 OF 8  
 
ProvenairT and EconomairT Cylinder  
The A  
cylinders (‘‘Cylinder) that  
f five (5) years from t e date of purchase.  
r
o Corporation (‘‘ARO) warrants to t  
h
e user purchaser of t  
h
e A  
R
O Provenair and  
Economair  
t
he Cylinder be free of defects in material and workmanship for a period  
o
h
ARO  
tive  
Customer  
w
ill repair or replace, at i  
uring t e period prescribed above. T  
ervice Center together with proof of purchase.  
t
s election, a  
n
y Cylinder which is found upon i  
t
s inspection to be defec-  
O factory or ARO  
d
h
S
h
e Cylinder must be shipped prepaid to AR  
This  
w
arranty does n  
o
t apply to failures or defects occurring as a result of abuse, misuse, negligent  
d normal wear a d tear.  
repairs, corrosion, erosion a  
n
n
THIS WARRANTY IS IN LIEU OF A  
L
L OTHER WARRANTIES (EXCEPT TITLE), EXPRESSED OR  
IMPLIED, AND THERE A  
POSE.  
RE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PUR-  
THE  
ABOVE A  
ACTION,  
R
EMEDIES OF T  
R
H
E USER PURCHASER S  
E EXCLUSIVE A D T E TOTAL LIABILITY OF ARO  
HETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY,  
T EXCEED THE PURCHASE PRICE OF THE CYLINDER.  
E
T FORTH UNDER T  
ITH RESPECT TO THIS TRANS-  
TRICT  
HE WARRANTY OUTLINED  
N
H
W
W
S
LIABILITY OR OTHERWISE SHALL N  
O
ARO  
INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES ARISING OUT  
TION, R A Y BREACH THEREOF, WHETHER OR N T SUCH LOSS OR DAMAGE IS BASED ON  
S
HALL IN NO EVENT BE LIABLE TO T  
H
E USER PURCHASER F  
O
R A  
N
Y CONSEQUENTIAL,  
O
F THIS TRANSAC-  
O
N
O
CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.  
PN 119999Ć16  
8 OF 8  
Economair Cylinders  
 

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